Studying The Possibility of Reducing Ash Formation
Observations:
1-Reducing material consumption (zinc)
2- Reducing energy consumption
3-
Increasing quality of production.
Description:
New research
has developed a novel, METALLIC FLUX COMPUND, to reduce ash formation, theoretical,
this compound will increase ash formation to 50%
1- Reducing waste ash
2- Reducing consumption of energy
Economic feasibility:
The total quantity of ash = 203.1 ton / y in 2003
The zinc in ash = 203.1*0.7 = 142.17
The price of
ash is considered as 55% zinc
That mean =
0.41* 203.1 = 83.271
The loses =
142.17 – 83.271 = 58.9 ton saving / year
The price of zinc per ton = 1253
Saving = 58.9 *1253 =73801.7 $ / year
Technical and organization consideration:
The additives depend on the amount of production 250 gr \ ton production
10976.632
*0.25 = 2744.158 kg
The price of
gold flux = 4938.168 $
The price of
total quantity for one year = 2.7442 *4938.168 = 13551.32 $.
About housekeeping :
1- fabricate better cover for zinc kettle : 725 $
2- fabricate better tool for as removel .
3- do training for the kettle watcher and how to clean ash when necessary.
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